Applications & Installations

Linear generator running on hydrogen, ammonia

Mainspring Energy, a US linear generator specialist, has adapted its technology so its generators can run on hydrogen and ammonia. It said the generators can ramp up and down quickly via solar, with the ability to dynamically switch between different kinds of fuels.
Emiliano Bellini
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Emiliano Bellini
Mainspring Energy’s linear generator | Image: Mainspring Energy

Mainspring Energy has adapted its linear generators so they can run on hydrogen or ammonia fuel, on top of widely available fuels such as natural gas and biogas.

“The generator has passed key tests to directly run 100% hydrogen and 100% ammonia fuels at high efficiencies,” said company spokesperson Maria Amundson. “It may be used to displace intensive diesel generators at data centers, hospitals, grocery stores, and in behind-the-meter applications as well as in large grids and microgrids.”

The company says the linear generator can ramp up and down quickly via solar. It also has the ability to dynamically switch between different kinds of fuels.

In order to make the generator work with hydrogen and ammonia, the company created a new design incorporating new power electronics.

“Our generator automatically adapts to the composition of incoming fuels and responds accordingly with precise control of the reaction to maximize efficiency,” said Amundson.

Mainspring Energy offers the solution in 230 kW packages with two linear generator cores. It claims the generators can be linked with similar devices to reach a capacity of up to 15 MW.

“Projects greater than 1.5 MW can be optimally designed with the use of external inverters,” it sad. Each generator measures 20.5 meters x 8.5 meters x 9.5 meters, weighs 20 tons, and can operate at temperatures ranging from -20 C to 50 C.

Mainspring Energy’s linear generator

Image: Mainspring Energy

The generator, like its previous version running on natural gas or biogas, uses a low-temperature reaction of air and fuel to drive magnets through copper coils to produce electricity. The electrically controlled linear motion of oscillators embedded in the system compresses the fuel and air mixture until the mixture reacts uniformly and instantaneously without a flame or burning.

This reaction drives the two oscillators carrying magnets through copper coils and produces electricity through linear motion. Outer springs are then compressed to return the oscillators for the next cycle.

“The first uses of clean hydrogen and clean ammonia on a linear generator will be in a variety of places where long duration resilience is essential and other generation technologies and batteries cannot meet the requirements for various reasons,” Amundson said. “These include firming of renewables resources on the grid, as the generator can start quickly, and ramp up and down to pair ideally with renewables like solar and wind.”
She claimed that the generator is particularly efficient when it runs on ammonia.
“When running on ammonia, Mainspring can use off-the-shelf technology that is currently deployed with gas turbines to yield low nitrogen oxide (NOx) emissions and can meet any permitting standard,” she said. “Our ability to run directly on pure ammonia is a significant performance and cost advantage for customers because it avoids an energy loss of up to 30% to convert it back to hydrogen, depending on the application. It also completely eliminates the need for additional fuel and fuel generation equipment such as fuel cells, which would be needed to convert ammonia back to hydrogen.”

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Linear generator running on hydrogen, ammonia
Jun 28, 2022

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