Underground heat exchanger to cool down solar panels

Spanish scientists have built a cooling system featuring heat exchangers on solar panels and U-shape heat exchangers installed in a borehole at a depth of 15 meters. The researchers claim that this reduces panel temperatures by up to 17%, while improving performance by about 11%.
The system uses a heat exchanger as a heat sink. | Image: University of Alcala

Researchers at the University of Alcalá in Spain have developed a cooling technique for solar modules that uses an underground, singlephase, closed-loop heat exchanger circuit that acts as a natural heat sink.

Our analyses, made for various types of residential and commercial installations, show that the system is economically viable with investment amortization periods that range between five and 10 years,” researcher Ignacio Valiente Blanco told pv magazine.

The cooling technique involves the application of a heat exchanger onto the back side of a solar panel to remove excess heat. This heat is transferred underground by a coolant fluid that is refrigerated by another U-shape heat exchanger introduced in a borehole at a depth of 15 meters, filled with natural water from the aquifer in the underground.

“The cooling system needs extra energy to activate the pump of the coolant,” the researchers explained. “As it is a closed-circuit, the potential energy difference between the bottom of the borehole and the solar panel does not impact the power consumption of the cooling system.”

The scientists tested the cooling system at an off-grid PV installation, which they described as representative of a typical solar farm with singleaxis tracking systems. The array consists of two 270 W modules supplied by Spain’s Atersa. They feature a temperature coefficient of –0.43% per degree Celsius. 

The heat exchanger of the solar panel is mainly composed of a set of six plastically deformed, flattened U-shaped copper tubes, each measuring 15 mm in diameter. The tubes are all thermally isolated by polyethylene foam and are connected to common 18-mm-diameter inlet and outlet collectors. The research group used using a constant coolant flow rate of 3 l/min or 1.8 l/min per square meter of solar panel.

The experiment showed that the cooling tech could reduce the operating solar module temperature by between 13 C and 17 C. It also improved module performance by around 11%, which means that during an entire day, the cooled panel would provide 152 Wh more than its uncooled counterpart, according to the study.

The academics introduced the cooling system in “Efficiency Improvement of Photovoltaic Solar Modules by Cooling Using an Underground Heat Exchanger,” which was recently published in the Journal of Solar Energy Engineering.

With the necessary investment, the system is perfectly usable in conventional installations,” said Valiente Blanco.

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Jorge
Nov 01, 2022

Very interesting work!!

Edward
Oct 26, 2022

If i am not mistaken, those 152 Wh mean an 11% increase in energy output. And the pipes could also be made of other materials (although i don’t know what the impact on efficiency could be). I do see potential in this since it is also compatible with solar trackers. Also, i would like to see further research about the impact on life expectancy for the modules, since the max temperature they would reach is significantly lower, and it could reduce the impact of thermal cycling on the cells.
In a context of ever increasing solar demand, soon it will be an issue to achieve as much power output as possible for a certain available surface, and this could have its place alongside solar tracking and more efficient solar modules.

B Fred.
Oct 22, 2022

Maybe I am too dense to understand. Is the power needed for the coolant pumps greater than the power gained by solar panel efficiency gains ?

Steve Nordquist
Oct 22, 2022

Casual underground hot water loop sounds pretty good, even if extra metal components don’t; too bad pulling work out of the est. 27 K difference sounds hard. Maybe vacuum head flash desal is easier than I make it out…

Vivian
Oct 22, 2022

Is all the extra copper and additional maintenance cost worth it for only 152wh/day? seems like a single axis tracker system on the panels would gain more power than that with much less material and complexity, or just install more solar panels with the extra cost. Since solar panels cost about $1/watt now, there would have to be less than $150 worth of extra materials and maintenance over the 20 year lifetime of the panels with this extra cooling for this to be worthwhile.
If the heated water was being used for useful say, in a residential setup with a heat pump to also create hot water more efficiently, I can see this being more worthwhile, but just dumping the heat into a heatsink isn’t really adding much.
The only real advantage this would offer is improved efficiency but with increased cost, if installation space is limited.

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Jorge
Nov 01, 2022

If i am not mistaken, those 152 Wh mean an 11% increase in energy output. And the pipes could also be made of other materials (although i don’t know what the impact on efficiency could be). I do see potential in this since it is also compatible with solar trackers. Also, i would like to see further research about the impact on life expectancy for the modules, since the max temperature they would reach is significantly lower, and it could reduce the impact of thermal cycling on the cells.
In a context of ever increasing solar demand, soon it will be an issue to achieve as much power output as possible for a certain available surface, and this could have its place alongside solar tracking and more efficient solar modules.

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